3D Puff Embroidery Patches for Hats / Caps - Custom 3D Foam Embroidery for Headwear

For headwear brands, sports teams, and promotional product companies needing bold, raised branding — Wangshun offers custom 3D puff embroidery patches that create a dramatic raised effect using high-quality embroidery foam.

What problem this solves:
Flat embroidery on caps lacks visual impact and can get lost in the crowd. 3D puff embroidery creates a raised, dimensional effect that makes logos pop, commanding attention and conveying premium quality.

Our capability:

• Monthly production: 300,000+ pieces

• MOQ: 100 pcs/design (sample orders: 10 pcs)

• Sample lead time: 5-7 days (foam sourcing)

• Bulk lead time: 12-15 days

• Foam height: 3mm–8mm customizable

• Curve-optimized for cap and hat applications

• Durable foam that maintains shape after repeated wear

Application scenarios:

1. Branded caps and promotional headwear

2. Sports team hats and fan merchandise

3. Streetwear and fashion hat collections

4. Corporate merchandise and uniforms

5. Outdoor and lifestyle brand accessories

Trust signals:
Since 2004, Shenzhen Wangshun Computer Embroidery has been a trusted dimensional 3D puff embroidery manufacturer, serving clients across 30+ countries. Our factory is equipped with specialized foam embroidery machines and maintains full in-house capabilities from digitizing to bulk production. Backed by a scientific quality management system, we ensure consistent foam height and stitch quality across every order — which is why brands worldwide trust us for bold, raised embroidery.

Product Specifications: